Case
Study
BEBO Arch System
Modelling
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First BEBO arch
structure to be built in the UK
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Soil-structure
interaction modelling
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Staged
construction analysis of all backfilling and overfilling stages
BEBO
Arch International AG specialises in the development and
application of the BEBO System and the design of overfilled
reinforced concrete arch structures in general. BEBO used LUSAS
Bridge analysis software to carry out a staged construction analysis
of its detailed design for an 85m long, overfilled arch tunnel for
the Dobwalls Bypass scheme. This was the first BEBO Arch structure to be
constructed in the UK, and is just one of many structures worldwide
designed by BEBO with the aid of LUSAS software. Dobwalls
Bypass
As part of the Dobwalls Bypass scheme
a re-alignment of a 1km length of the A390 to the west of Dobwalls
required a suitable structure to be built to carry the road over the
main London to Penzance railway line. The chosen solution was to
construct a BEBO Arch structure, the first of its type to be built
in the UK. This solution was considered to have the lowest life
cycle cost and cause minimal disruption to the railway during
construction and maintenance. It also offered a fast and safe
installation procedure. BEBO's proposed design not only met the many
project requirements, but had to undergo one of the most rigorous
testing and approval processes conducted on a public access
development before being authorised for construction.
Foundations were placed such that
construction of the piles and pile cap could be done from a position
of safety of at least 3 metres back from the nearest rail. Following
piling and pilecap construction, the precast arch units of 15.5m
span and 5.6m rise were lifted into place and installed over the
live railway during a series of 7 hour overnight full track
possessions. The 38 standard arch pairs used (76 arch units in
total) were installed in just four track possessions, giving an
average output of 19 units per possession. Once constructed,
backfilling took place symmetrically using prescribed types and
thicknesses of fill.
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Arch
installation
during track closure |
Bevelled
ends to tunnel |
Modelling with
LUSAS
The existing railway embankment was
modelled sitting on layers of clay, weathered mudstone and mudstone.
Then, staged construction modelling in LUSAS using nonlinear
analysis replicated the entire construction process including the
installation of the piles and pilecap; the addition of a fill layer
to the level of the existing railway embankment; the installation of
the concrete arch segments and initial backfilling to the top of
pedestal level. This was then followed by the addition of a series
of roller compacted fill layers of 0.5m thickness up to arch crown
level with, finally, two, 1.5m overfill layers completing the
embankment construction.
During backfilling, measurements of
arch deflections were taken and the LUSAS input parameters, mainly
for the subsoil, were updated to understand the unexpected behaviour
of the piled foundation. Excellent agreement between LUSAS and the
monitoring results was found reassuring all parties that the
construction method and the structure itself would be safe for the
designed loading.
LUSAS was used for the entire
analysis and design of the 85m long Dobwalls Bypass tunnel,
including the innovative and client-requested bevelled ends. For
these, the options available in LUSAS for defining local axes made
the designing of the bevels using Clarke-Nielsen results very
straightforward.
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Modelling of the
tunnel backfilling and overfilling stages in LUSAS |
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Staged
construction modelling of the arch system installation and
backfilling process |
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LUSAS calculated
and on-site measured values for crown heave versus fill height |
Completed
and named Sperritt Tunnel in 2010.
Seremban Senawang Expressway,
Malaysia This example of
another installed BEBO tunnel is located approximately 1 hour South of Kuala
Lumpur, serves the widening of the Seremban Senawang Expressway and
the crossing of an access road. As it runs parallel to a railway, the tunnel
arches could not be backfilled or overfilled in the usual manner so a Mechanically
Stabilized Earth (MSE) wall was used to hold the fill in
place. LUSAS
Bridge analysis software was used to assist with the design of the arches and to confirm the
design of the MSE-wall and piled foundations. LUSAS
was used on this project because of the number of sections that had to be investigated and because
modifications to the geometry, such as angle of battered piles, could be so
easily modified and re-analyzed. Results for one section along the length were cross-checked
against another software package proving the Mohr-Coulomb model that was used to be adequate for this type of soil stress
history.
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Model geometry |
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Material
assignments to the LUSAS model
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"BEBO engineers have a
lot of experience in the use of finite element analysis software, not only for the design of projects involving soil-structure
interaction, but also for a variety of materially nonlinear analysis,
particularly of reinforced concrete structures. To assist us with the
design of our range of BEBO Arch Bridge Solutions, and for our
general structural analysis requirements, LUSAS meets our needs
perfectly."
Gian Nick, Managing
Director, BEBO Arch International AG
The
BEBO System The
BEBO System is a
pre-engineered system of precast reinforced concrete arch
elements and spandrel wall and wing wall elements, all assembled
and secured to
a prepared concrete foundation. Straight
arch ends are shown on the accompanying image but bevelled ends,
as first requested on the Dobwells Bypass project, can also be used. |
Find out more
Other LUSAS Bridge case studies:
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